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Introduction

SANS 1123:2017 – Steel Pipe Flanges for the Petrochemical and General Industry
The South African National Standard SANS 1123:2017 specifies the dimensions, pressure ratings, facing types, and tolerances of steel pipe flanges used in general engineering, waterworks, and petrochemical industries. It covers nominal sizes (DN) from small to large diameters, with pressure designations such as PN 6, PN 10, PN 16, PN 25, and PN 40.

The standard defines various flange facing forms (e.g., flat face, raised face, spigot and socket) and ensures interchangeability within South African manufacturing and supply. SANS 1123 is widely applied in the local market and maintains consistency with certain older BS 10 tables while adapting to South African industrial requirements.

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What to do if Mixed Materials are found in the project?

When materials get mixed up, it’s like building a Lego set with wrong pieces eventually everything falls apart.
The only viable solution requires 100% PMI testing on every individual flange using calibrated XRF analyzers, eliminating material certification risks through a certified processes.
Every factory out there claims they check their flanges with those XRF guns Piece by Piece. In all of Tsingshan Group’s backyard, only 3 manufacturers actually full-test every piece. We’re one of them.

These monster forging machines won’t start unless you order over 15 tons , like buying 100 pens when you need 10 . Factories have to mash together different steel batches.
Keeping materials separate costs small foundries 28% extra, like trying to sort Legos with a toddler wrecking them daily.
6/10 suppliers can’t track materials properly, it’s shipping mystery boxes that’ll bite us when things go wrong.

The standard lead time is 1 week, adjusted based on product complexity and order volume.
For unexpected risks, we implement the following measures:
—-Maintain backup suppliers and diversified logistics channels.
—-Monitor supply chain status in real time and provide early warnings to customers.
—-Prioritize critical orders and offer expedited service options.

Three-tier QC system:
—-Incoming Quality Control (IQC): Verify raw material specifications and certifications.
—-In-Process Quality Control (IPQC): Sample-test key parameters at each production stage.
—-Outgoing Quality Control (OQC): 100% visual/functional inspection, packaging checks, and destructive testing on samples.
—-Use SPC (Statistical Process Control) and automated inspection tools to ensure consistency.

Data-driven approach: Monthly analysis of customer complaints, return rates, and delivery performance.
PDCA Cycle (Plan-Do-Check-Act): Implement process upgrades or supplier training based on findings.
Closed-loop feedback: Regularly survey customer satisfaction and integrate results into KPI evaluations.
Intended Use: Suitable for supplier manuals, contract annexes, official websites, or sales communication to enhance client trust and reduce collaboration friction.